Dunlop Flooring is proudly New Zealand owned and operated with their factory based in Avondale, Auckland. They are focussed solely on the manufacture and supply of re-bond foam Carpet Cushion to the New Zealand market. They also operate a warehouse in Wellington and Christchurch.
Dunlop employ a team of 40 well trained, experienced, and dedicated staff that are focused on delivering Advanced Underfoot Comfort to homes in New Zealand. Their core products are marketed as being manufactured using the Maxbond™ Cushioning System. They have developed this system ensuring the product they make, is the best in its category.
Dunlop's carpet cushion is made in a way where they are happy to guarantee it for the life of the carpet but more importantly will give you many years of very comfortable flooring underfoot.
At Giles Carpets, we don’t cut corners beneath the surface. Pairing your new carpet with Dunlop underlay ensures maximum comfort, durability, and performance — because what’s underneath truly matters.
At Giles Carpets, we know great carpet performance starts underneath. That’s why we regularly recommend Dunlop Jewel 11mm 120kg underlay, manufactured in New Zealand by Dunlop Flooring.
Dunlop Jewel is a high-quality, mid-to-premium residential underlay designed to deliver excellent comfort, durability, and insulation at a very sensible price point. It’s a fantastic option for homeowners wanting that extra comfort upgrade without stepping into top-tier pricing.
Comfort You Can Feel
At 11mm thick with a 120kg/m³ density, Jewel provides a noticeably cushioned feel underfoot while still offering firm support. It strikes a great balance between softness and structure.
Improved Carpet Durability
Its high-density foam construction helps absorb daily foot traffic, reducing wear and helping your carpet maintain its appearance longer.
Warmer, Quieter Living
Jewel improves thermal insulation and reduces noise transfer, making living areas and bedrooms feel warmer and more comfortable.
Hygienic Protection
Includes antimicrobial treatment to help resist mould, mildew, dust mites and bacteria — ideal for busy households.
Made for New Zealand Homes
Designed and manufactured locally to suit our climate and installation conditions.
Because the right underlay doesn’t just support your carpet — it supports your investment.
Dunlop Pure is a premium, high-density underlay designed to enhance comfort, improve insulation, and extend the life of your carpet. If you’re investing in quality flooring, this underlay ensures you truly feel the difference every day.
Luxury Underfoot Comfort
With a generous 11.5mm thickness and high-density construction (140kg/m³), Dunlop Pure delivers a noticeably softer, more supportive feel underfoot. It adds that “wow” factor when you walk into the room.
Longer Carpet Life
The high-density foam absorbs impact and reduces compression, helping your carpet maintain its appearance and performance for years to come.
Warmer, Quieter Home
Dunlop Pure improves thermal insulation, helping to keep your home warmer during cooler months. It also reduces noise transfer, making it ideal for family homes and multi-level living.
Hygienic & Health-Conscious
With built-in antimicrobial protection, it helps resist mould, mildew, dust mites, and bacteria — a smart choice for families and pet owners.
Moisture Protection Layer
An advanced moisture-resistant barrier helps guard against everyday spills and accidents.
Many homeowners are disappointed to discover — years after installation — that their carpet doesn’t feel as good as it once did. Often, the reason isn’t the carpet itself, but the underlay beneath it. In some cases, a lower-quality underlay may have been included as part of a “package deal,” even though it was presented as a premium option.
Don’t make that mistake.
While thickness and density are important factors when choosing underlay, they aren’t the whole story. The real difference comes down to the quality of the materials and how the underlay is manufactured. The feel underfoot, long-term resilience, and ability to maintain performance over time are what truly matter.
Underlay is typically installed once and left in place for 15–20 years. Lower-grade products can compress, deteriorate, or lose their support over time — which affects both comfort and the lifespan of your carpet. That’s why it’s important to choose a product with proven long-term performance and a strong reputation in the New Zealand market.
At Giles Carpets, we recommend quality underlays such as those manufactured locally by Dunlop Flooring. Made right here in New Zealand using advanced manufacturing systems and premium raw materials, Dunlop underlays are designed to perform for the life of your carpet.
Choosing the right underlay is just as important as choosing the right carpet. It’s the foundation of comfort, durability, and value.
Visit us in-store or talk to our team about the best underlay option for your home — we’re here to make sure you get it right the first time.
At Giles Carpets, we understand that not every home needs a top-tier underlay — but every home deserves quality. That’s why we offer Dunlop Emerald 10mm 95kg underlay, proudly manufactured in New Zealand by Dunlop Flooring.
Dunlop Emerald is a dependable, entry-to-mid-level residential underlay designed to provide solid comfort, insulation, and support at an affordable price point. It’s a practical option for rental properties, investment homes, and budget-conscious renovations.
Comfortable Everyday Feel
With a 10mm thickness, Emerald provides a soft, supportive base under your carpet, improving comfort compared to standard or low-density underlays.
Added Protection for Your Carpet
It helps absorb daily foot traffic and reduces stress on your carpet fibres, assisting with long-term performance.
Improved Warmth & Insulation
Emerald adds a layer of thermal insulation, helping make rooms feel warmer and more comfortable underfoot.
Noise Reduction
Provides basic acoustic benefits, helping reduce sound transfer in busy homes.
Cost-Effective & Reliable
A smart choice when you need dependable performance without stretching the budget.
Featuring Maxbond™ advanced technology and certified for peace of mind, Dunlop Carpet Cushion is simply the best choice to maximise your carpet’s comfort, performance, and life.
Remember, not all underlays are created equal. No manufacturer takes their product design as seriously as Dunlop Flooring, and Dunlop Flooring is the ONLY manufacturer and supplier of underlay in New Zealand that has its product independently tested and certified to both the 5 Tick StandardsMark™ and the Carpet & Rug Institute’s Green Label Plus programme.
Featuring Maxbond™ advanced technology and certified for peace of mind, Dunlop Carpet Cushion is simply the best choice to maximise your carpet’s comfort, performance, and life.
Remember, not all underlays are created equal. No manufacturer takes their product design as seriously as Dunlop Flooring, and Dunlop Flooring is the ONLY manufacturer and supplier of underlay in New Zealand that has its product independently tested and certified to both the 5 Tick StandardsMark™ and the Carpet & Rug Institute’s Green Label Plus programme.
Dunlop Flooring’s carpet underlay will perform for the life of your new carpet, and we back that up with our Dunlop Flooring Life of Carpet Guarantee.
Dunlop Flooring is New Zealand owned and operated and our underlay is made right here. So, when you purchase Dunlop Flooring’s Carpet Cushion you can have absolute confidence that it meets the high expectations and standards you deserve.
Although often an afterthought, carpet cushion is a vital component when installing new carpet. Having the right underlay ensures you enjoy the full potential of your new carpet for its expected life and it means you’ll also be enjoying the following great benefits:
Improved comfort: Carpet cushion significantly increases the level of comfort underfoot regardless of the quality and thickness of the carpet. Make sure that your carpet cushion uses high quality foam which feels great underfoot and performs for the life of your carpet.
Improved appearance: Carpet will appear richer and more luxurious with a good carpet cushion. Carpet cushion is designed to absorb impact and so is better for the long-term performance of your carpet.
Improved acoustic insulation: Installing carpet cushion not only reduces sound in the room itself but also reduces the transference of sound to rooms that may be below.
Improved thermal insulation: Carpet cushion provides an additional layer of insulation which decreases heat loss through floorboards and also reduces the incidence of underfloor draughts. Not only does this create a warmer internal environment, but it also helps to reduce the cost of heating your home.
Laying new carpet on existing carpet cushion is not recommended as it can reduce the life of your carpet and void the manufacturer's warranty. Using old underlay decreases the level of comfort and support underfoot as it will have fatigued or flattened over time, resulting in less resilience. It can also leave wear patterns from the previous carpet in high traffic areas.
Dunlop Flooring has a number of products available that are protected with anti-microbial solutions. The addition of these during manufacture helps to protect against mould, mildew, bacteria and dust mites which are known triggers for asthma and allergies.
Dunlop Flooring has a wide range of affordable carpet cushion solutions that are suitable for those wanting maximum support on a very tight budget. However, be wary of underlays in the market that are not necessarily up to scratch. Some carpet cushions won’t come close to passing the minimum standards or are made with foams from cheaper sources, such as second-hand foam recovered from old mattresses or furniture, or foam trims that are not from the comfort industry such as packaging, filter or automotive foams.
Yes, Dunlop Carpet Cushion is manufactured using new high quality foam off-cuts from New Zealand and European furniture and bed factories that have the required comfort properties. These off-cuts are otherwise destined for landfill and make up over 90% of the materials used. We also recycle the trims generated in Dunlop Carpet Cushion installations. What’s more, Dunlop Carpet Cushion is also accredited by the Carpet & Rug Institute’s Green Label Plus programme, which identifies products that promote superior indoor air quality.
Yes – carpet cushion can be used with underfloor heating, however, the temperature should not exceed 40°C. It is also important to remember that carpet cushion has insulation properties and so the thicker the product, the less effective the underfloor heating will be.
We’ve been supplying Kiwis with quality product and service for over 44 years now and today we have 2 generations of Giles family members holding the fort and delivering you quality product and service.